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Overview of functions SINUMERIK 828D BASIC with SINAMICS S120 Combi производства Siemens

Overview of functions SINUMERIK 828D BASIC with SINAMICS S120 Combi

The functionality of the SINUMERIK 828D BASIC T and BASIC M complies with the export list restrictions. Accordingly, these CNC controls do not require official approval as a result of their type in accordance with EU or German law.

The following overview lists all the functions which are available with the SINUMERIK 828D BASIC T und SINUMERIK 828D BASIC M.

The information in the overview of functions of SINUMERIK 828D BASIC T/BASIC M controls is based on the following software version:

  • PPU 240.2 Software version 4.3
  • PPU 241.2 Software version 4.3

✓  Basic version
O   Option
‑   Not available

 

SINUMERIK 828D BASIC PPU 240.2/PPU 241.2

Function

Order No.

BASIC T

BASIC M

Control structure and configuration

 

 

 

Structure

 

 

 

  • Panel-based
 

 

 

  • Compact operator panel

 

✓ 

✓ 

  • CNC, PLC

 

✓ 

✓ 

  • Closed-loop control unit for drives, up to

 

5

5

  • Drive-based

 

  • PC-based
 

SINUMERIK operator panel CNC

 

 

 

  • Horizontal

 

✓ 

✓ 

  • Vertical

 

✓ 

✓ 

  • Color display
 

8.4"

8.4"

  • Integrated QWERTY full CNC keyboard with short-stroke keys

 

✓ 

✓ 

SINUMERIK operator panel CNC with

 

 

 

  • TCU

 

  • PCU

 

System software on CF card for
SINUMERIK 828D PPU 240.2/PPU 241.2

 

 

 

  • System software Turning
    Export version with license

6FC5835‑1GY40‑.YA0

O

  • System software Milling
    Export version with license

6FC5835‑2GY40‑.YA0

O

Embedded HMI SINUMERIK Operate

 

✓ 

✓ 

Windows-based HMI

 

DRIVE-CLiQ interfaces

 

3

3

Numeric Control Extension NX10.3
For applications with up to 8 axes (turning only)

6SL3040‑1NC00‑0AA0

Channels/mode groups MG

 

 

 

  • Maximum configuration

 

1

1

  • Mode group MG, each additional

 

  • Machining channel, each additional

 

CNC user memory (buffered) for CNC part programs

 

1 MB

1 MB

CNC user memory, maximum configuration

 

1 MB

1 MB

Additional CNC user memory on user CF card (CF card not supplied as standard)

 

✓ 

✓ 

HMI user memory, additional 256 MB on CF card of PPU

 

Axes/spindles or positioning axes/auxiliary spindle

 

 

 

  • Basic quantity of axes/spindles

 

3

4

  • Maximum configuration axes/spindles

 

5

5

Axis/spindle, each additional

6FC5800‑0AC20‑0YB0

O

O

Positioning axis/auxiliary spindle, each additional

6FC5800‑0AC30‑0YB0

O

O

PLC-controlled axis

 

✓ 

✓ 

PLC positioning axis via

 

 

 

  • PROFIBUS

 

  • PROFINET DP

 

Drives

 

 

 

SINAMICS S120 Motor Modules via DRIVE-CLiQ

See NC 61

✓ 

✓ 

SINAMICS S120 DRIVE-CLiQ on motor

 

O

O

SINAMICS S120 Sensor Module Cabinet

See NC 61

O

O

  • SINAMICS S120 SMC20

See NC 61/NC 82

O

O

  • SINAMICS S120 SMC10

See NC 61

O

O

  • SINAMICS S120 SMC30

See NC 61

O

O

SINAMICS S120 SME Sensor Module External

See NC 61

O

O

  • SINAMICS S120 SME20

See NC 61

O

O

  • SINAMICS S120 SME25

See NC 61

O

O

  • SINAMICS S120 SME120

See NC 61

O

O

  • SINAMICS S120 SME125

See NC 61

O

O

SINAMICS S120 expansion modules

See NC 61

O

O

  • SINAMICS S120 DMC20

See NC 61

O

O

SINAMICS S120 Motor Modules in booksize format

See NC 61

O

O

  • Internal air cooling

See NC 61

O

O

  • External air cooling

See NC 61

O

O

  • Cold plate cooling

See NC 61

O

O

SINAMICS S120 Active Line Modules in booksize format

See NC 61

O

O

  • Internal air cooling

See NC 61

O

O

  • External air cooling

See NC 61

O

O

  • Cold plate cooling

See NC 61

O

O

SINAMICS S120 Smart Line Modules in booksize format

See NC 61

O

O

  • Internal air cooling

See NC 61

O

O

  • External air cooling

See NC 61

O

O

  • Cold plate cooling

See NC 61

O

O

SINAMICS S120 Motor Modules in chassis format, internal air cooling (rated pulse frequency 2 kHz)

 

On request

On request

Analog Drive Interface for 4 axes ADI 4

 

Connectable measuring systems

 

 

 

Number of measuring systems per axis, max.

 

2

2

Incremental encoder installed in 1FT7/1FK7/1PH8 motors

 

✓ 

✓ 

Absolute encoder installed in 1FT7/1FK7/1PH8 motors

 

✓ 

✓ 

Absolute encoder with SSI interface

 

Rotary measuring systems with

 

 

 

  • RS422 (TTL)

 

✓ 

✓ 

  • sin/cos 1 Vpp

 

✓ 

✓ 

  • Distance-coded reference marks

 

✓ 

✓ 

  • EnDat 2.1

 

✓ 

✓ 

Linear scale LMS with

 

 

 

  • sin/cos 1 Vpp

 

✓ 

✓ 

  • Distance-coded reference marks

 

✓ 

✓ 

  • EnDat 2.1

 

✓ 

✓ 

Axis functions

 

 

 

Feedrate override

 

0 ... 200 %

0 ... 200 %

Feedrate override axis-specific

 

0 ... 200 %

0 ... 200 %

Traversing range decades

 

± 9

± 9

Rotary axis, turning endlessly

 

✓ 

✓ 

Velocity, max.

 

300 m/s

300 m/s

Acceleration with jerk limitation

 

✓ 

✓ 

Programmable acceleration

 

✓ 

✓ 

Follow-up mode

 

✓ 

✓ 

Measuring systems 1 and 2, selectable

 

✓ 

✓ 

Feedrate interpolation

 

✓ 

✓ 

Separate path feed for corners and chamfers

 

✓ 

✓ 

Travel to fixed stop

 

✓ 

✓ 

Travel to fixed stop with Force Control

6FC5800‑0AM01‑0YB0

O

O

Analog axis

 

Setpoint exchange

 

Tangential control

 

Path switch signals/cam controller

 

Advanced Position Control APC

 

Spindle functions

 

 

 

Spindle speed, analog

 

Spindle speed, digital

 

✓ 

✓ 

Spindle speed, max. programmable value range
(display ± 999999999.9999)

 

106 ... 0.0001

106 ... 0.0001

Spindle override

 

0 ... 200 %

0 ... 200 %

Gear stages

 

5

5

Intermediate gear

 

✓ 

✓ 

Automatic gear stage selection

 

✓ 

✓ 

Oriented spindle stop

 

✓ 

✓ 

Spindle speed limitation min./max.

 

✓ 

✓ 

Constant cutting rate

 

✓ 

✓ 

Spindle control via PLC (positioning, oscillation)

 

✓ 

✓ 

Changeover to axis mode

 

✓ 

✓ 

Axis synchronization on-the-fly

 

✓ 

✓ 

Thread run-in and run-out programmable

 

✓ 

✓ 

Thread cutting with constant or variable pitch

 

✓ 

✓ 

Tapping with compensating chuck/rigid tapping

 

✓ 

✓ 

Interpolations

 

 

 

Linear interpolation axes, max.

 

4

4

Circle via center point and end point

 

✓ 

✓ 

Circle via interpolation point

 

✓ 

✓ 

Helical interpolation

 

✓ 

✓ 

Universal interpolator NURBS (non-uniform rational B splines)

 

✓ 

✓ 

Continuous-path mode with programmable rounding clearance

 

✓ 

✓ 

Multi-axis interpolation (> 4 interpolating axes)

 

Advanced Surface

 

✓ 

Spline interpolation (A, B and C splines)

6FC5800‑0AS16‑0YB0

O

O

Compressor for 3-axis machining

 

✓ 

Polynomial interpolation

 

Involute interpolation

 

Crank interpolation CRIP

 

Couplings

 

 

 

Pair of synchronized axes (gantry axes), basic

6FC5800‑0AS51‑0YB0

O

O

Master/slave for drives, basic

6FC5800‑0AS52‑0YB0

O

Generic coupling static, CP Static, e.g. counter-spindle

6FC5800‑0AM75‑0YB0

Generic coupling basic, CP Basic, e.g. multi-edge turning

6FC5800‑0AM72‑0YB0

 

 

  • Axis pairs in simultaneous coupled motion

 

O
4

  • Synchronous spindle/multi-edge turning

 

O
1

  • Master-value coupling/curve table interpolation

 

Transformations

 

 

 

Cartesian point-to-point travel PTP

 

✓ 

✓ 

TRANSMIT/Peripheral surface transformation

6FC5800‑0AM27‑0YB0

O

O

Inclined axis

6FC5800‑0AM28‑0YB0

Concatenated transformations
(inclined axis TRAANG following TRAORI/cardan millhead/TRANSMIT/TRACYL)

 

Measuring functions/measuring cycles

 

 

 

Measuring stage 1
Number of probes (switching) with/without deletion of distance-to-go

 

 
2

 
2

Measuring cycles for drilling/milling and turning (calibrate workpiece probe, workpiece measurement, tool measurement)

6FC5800‑0AP28‑0YB0

O

O

Measure kinematics (determine transformation data of rotary axes)

 

Technologies

 

 

 

Handwheel override

 

✓ 

✓ 

Contour handwheel

6FC5800‑0AM08‑0YB0

O

O

SINUMERIK MDynamics

 

✓ 

  • Advanced Surface

 

✓ 

  • High Speed Settings

 

✓ 

  • Extension of user memory via optional user CF card

 

✓ 

Motion-synchronous actions

 

 

 

CNC inputs/outputs, high-speed

 

 

 

  • Digital inputs drive onboard

 

12

12

  • Digital inputs/outputs drive onboard

 

8

8

  • Digital inputs CNC onboard

 

8

8

  • Digital outputs CNC onboard

 

8

8

Synchronized actions and high-speed auxiliary function output incl. 3 synchronous functions

 

✓ 

✓ 

Positioning axes and spindles via synchronized actions (command axes)

 

✓ 

✓ 

Analog value control in interpolation cycle

 

Evaluation of internal drive variables

6FC5800‑0AS53‑0YB0

O

O

Asynchronous subroutines ASUB

 

✓ 

✓ 

Interrupt routines with fast retraction from the contour

 

✓ 

✓ 

Cross-mode actions (ASUBs and synchronized actions in all operating modes)

 

✓ 

✓ 

Display of active synchronous actions in HMI (CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

Open Architecture

 

 

 

OA Easy Screen

 

 

 

  • Free screen forms

 

5

5

SINUMERIK Operate runtime license OA Easy Screen

 

 

 

  • > 5 screen forms, extended functions

6FC5800‑0AP64‑0YB0

O

O

CNC programming language

 

 

 

Programming language (DIN 66025 and high-level language expansion)

 

✓ 

✓ 

Main program call from main program and subroutine

 

✓ 

✓ 

Subroutine levels, max.

 

11

11

Interrupt routines, max.

 

4

4

Number of subroutine passes

 

≤ 9999

≤ 9999

Number of levels for skip blocks

 

2

2

Number of levels for skip blocks
(CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O
10

O
10

Polar coordinates

 

✓ 

✓ 

1/2/3-point contours

 

✓ 

✓ 

Dimensions metric/inch, changeover manually or via program

 

✓ 

✓ 

Inverse-time feedrate

 

✓ 

✓ 

Auxiliary function output

 

 

 

  • Via M word, max. programmable value range:

 

INT 231-1

INT 231-1

  • Via H word, max. programmable value range
    REAL ± 3.4028 ex 38
    (display ± 999999999.9999)

 

INT -231 to
231-1

INT -231 to
231-1

Program functions

 

 

 

  • Dynamic preprocessing memory FIFO

 

✓ 

✓ 

  • Look ahead (number of sets)

 

1

50

  • Frame concept

 

✓ 

✓ 

  • Inclined-surface machining with swivel cycle

 

✓ 

  • Axis/spindle replacement

 

✓ 

✓ 

  • Geometry axes, switchable online in the CNC program

 

✓ 

✓ 

  • Program preprocessing

 

✓ 

✓ 

High-level CNC language with

 

 

 

  • User variables, configurable

 

✓ 

✓ 

  • Predefined user variables (arithmetic parameters)

 

✓ 

✓ 

  • Predefined user variables (arithmetic parameters), configurable

 

✓ 

✓ 

  • Read/write system variables

 

✓ 

✓ 

  • Indirect programming

 

✓ 

✓ 

  • Program jumps and branches

 

✓ 

✓ 

  • Program coordination with WAIT, START, INIT

 

  • Arithmetic and trigonometric functions

 

✓ 

✓ 

  • Compare operations and logic combinations

 

✓ 

✓ 

  • Macro techniques

 

✓ 

✓ 

  • Control structures IF-ELSE-ENDIF

 

✓ 

✓ 

  • Control structures WHILE, FOR, REPEAT, LOOP

 

✓ 

✓ 

  • Commands to HMI

 

✓ 

✓ 

  • STRING functions

 

✓ 

✓ 

Online ISO dialect interpreter

 

✓ 

✓ 

Program/workpiece management

 

 

 

  • Part programs on PPU, max. number

 

300

300

  • Workpieces on PPU, max. number

 

100

100

  • On additional plug-in CF card

 

✓ 

✓ 

  • On USB storage medium, e.g. disk drive, USB stick

 

✓ 

✓ 

  • On network drive (CNC option: Network drive management)

6FC5800‑0AP01‑0YB0

O

O

  • Templates for workpieces, programs and INI files

 

✓ 

✓ 

  • Job lists

 

✓ 

✓ 

Basic frames, max. number

 

1

1

Settable offsets, max. number

 

50

50

Zero/work offsets, programmable (frames)

 

✓ 

✓ 

Scratching, determining zero/work offset

 

✓ 

✓ 

Zero/work offsets, external (PLC)

 

✓ 

✓ 

Global and local user data

 

✓ 

✓ 

Global program user data

 

✓ 

✓ 

Display system variables (also via online configurable display) and log them

 

Programming support

 

 

 

Program editor

 

 

 

  • Programming support programGUIDE for cycles

 

✓ 

✓ 

  • CNC editor with editing functions: Marking, copying, deleting

 

✓ 

✓ 

  • Geometry processor with programming graphics/free contour input
    (contour calculator)

 

✓ 

✓ 

  • Screens for 1/2/3-point contours
    (contour definition programming)

 

  • Machining step programming ShopTurn/ShopMill

6FC5800‑0AP17‑0YB0

O

O

  • Save workpiece setup data
    (CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

Technology cycles for drilling/milling (basic scope)

 

✓ 

✓ 

Technology cycles for turning (basic scope)

 

✓ 

Advanded Technology
(expansion of technology cycles for turning and milling)

6FC5800‑0AP58‑0YB0

O

O

Pocket milling with free contour definition and islands

 

O

O

Stock removal cycles with free contour definition

 

O

Residual material detection and machining for contour pockets and cutting

6FC5800‑0AP13‑0YB0

O

O

Access protection for cycles

6FC5800‑0AP54‑0YB0

Programming support can be extended, e.g. customer cycles

 

✓ 

✓ 

CAD Reader for PC

See NC 61

O

O

Simulation

 

 

 

Simulation of program X, while program Y is being executed

 

2D simulation

 

✓ 

✓ 

3D simulation, finished part

6FC5800‑0AP25‑0YB0

O

O

3D simulation, finished part and working area

 

3D simulation, finished part with collision check

 

Simultaneous recording (real-time simulation of current machining operation)

6FC5800‑0AP22‑0YB0

O

O

Operating modes

 

 

 

JOG

 

 

 

  • Handwheel selection

 

✓ 

✓ 

  • Switchover: inch/metric

 

✓ 

✓ 

  • Manual measurement of zero/work offset

 

✓ 

✓ 

  • Additional measuring versions beyond standard scope

6FC5800‑0AP16‑0YB0

O

  • Setting the workpiece zero in standard scope: set edge, align edge, right-angled corner, 1 hole and 1 circular spigot
 

O

  • Expansion of measurement windows via combination field
    (CNC option: Extended operator functions)
 

O

  • Manual measurement of tool offset

 

✓ 

✓ 

  • Automatic tool/workpiece measurement

 

✓ 

✓ 

  • Reference point approach, automatic/via CNC program

 

✓ 

✓ 

MDA

 

 

 

  • Input in text editor

 

✓ 

✓ 

  • Load/save MDA program
    (CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

  • Input screen forms for technology and positioning, cycle support
 

✓ 

✓ 

Teach-in
(CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

Automatic

 

 

 

  • Execution from storage medium connected to CF card interface on operator panel front

 

✓ 

✓ 

  • Execution from storage medium connected to USB interface on operator panel front, e.g. card reader, memory stick
 

✓ 

✓ 

  • Execution from network drive
    (CNC option: Network drive management)

6FC5800‑0AP01‑0YB0

O

O

  • Program control

 

✓ 

✓ 

  • Program editing

 

✓ 

✓ 

  • Overstoring
    (CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

  • DRF offset
    (CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

  • Block search with/without calculation

 

✓ 

✓ 

  • Extended block search (program, search pointer, level up or down, interrupt position)
    (CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

Repos (repositioning on the contour)

 

 

 

  • With operator command/semi-automatically

 

✓ 

✓ 

  • Program-controlled

 

✓ 

✓ 

Preset

 

 

 

  • Set actual value

 

✓ 

✓ 

Tools

 

 

 

Tool types

 

 

 

  • Turning

 

✓ 

  • Drilling/milling

 

✓ 

✓ 

  • Groove sawing

 

✓ 

✓ 

Tool radius compensations in plane

 

 

 

  • With approach and retract strategies

 

✓ 

✓ 

  • With transition circle/ellipse on outer edges

 

✓ 

✓ 

Configurable intermediate blocks with tool radius compensation active

 

✓ 

✓ 

3D tool radius compensation

 

Tool carrier with orientation capability

 

✓ 

Look-ahead detection of contour violations

 

✓ 

✓ 

Tool management

 

 

 

  • Operation with tool management

 

✓ 

✓ 

  • Real magazines, maximum number

 

1

1

  • Tool list

 

✓ 

✓ 

  • Extendable tool list

 

  • Tools/cutting edges in tool list

 

80/160

80/160

  • Tool offset selection via T and D numbers

 

✓ 

✓ 

  • Magazine list

 

✓ 

✓ 

  • Configurable magazine list

 

✓ 

✓ 

  • Magazine data

 

✓ 

✓ 

  • Vacant position search and positioning

 

✓ 

✓ 

  • Easy vacant position search using softkeys

 

✓ 

✓ 

  • Loading and unloading of tools

 

✓ 

✓ 

  • Tool cabinet and tool catalog

 

  • Loading and unloading via code carrier system

 

  • Adapter data

 

✓ 

  • Local compensations

 

  • Monitoring of tool life and workpiece count

 

✓ 

✓ 

  • Replacement tools for tool management

6FC5800‑0AM78‑0YB0

O

O

Tool management functions TDI for individual machines and networked machines

 

Communication/data management

 

 

 

Data on storage medium on rear USB interface of TCU/PCU, e.g. card reader, memory stick

 

✓ 

✓ 

Data on storage medium on front USB interface of operator panel, e.g. memory stick

 

✓ 

✓ 

Data on front CF card interface of operator panel

 

✓ 

✓ 

Manage additional drives

 

 

 

  • Via Ethernet, max.
    (CNC option: Network drive management)

6FC5800‑0AP01‑0YB0

O
4

O
4

  • Via USB

 

✓ 

✓ 

  • CF card of the operator panel

 

✓ 

✓ 

Serial interface RS232C

 

✓ 

✓ 

Data backup for system software and user data (backup/restore) on user CF card

 

✓ 

✓ 

I/O interface via PROFINET (via I/O modules PP 72/48D PN and PP 72/48D 2/2A PN only)

 

✓ 

✓ 

Connection to external PROFINET network with SIMATIC DP PN/PN coupler

6ES7158‑3AD00‑0XA0

O

O

RPC SINUMERIK

 

Automation Data Management ADDM

 

Production data evaluation

 

 

 

Machine Data Acquisition MDA
Machine and operating data acquisition

 

Operation

 

 

 

SINUMERIK operator panel CNC

 

 

 

  • Horizontal

 

✓ 

✓ 

  • Vertical

 

✓ 

✓ 

  • Color display

 

8.4"

8.4"

  • Integrated QWERTY full CNC keyboard with short-stroke keys

 

✓ 

✓ 

SINUMERIK operator panel CNC with

 

 

 

  • TCU

 

  • PCU

 

SINUMERIK PCU 50.3

 

Connection for

 

 

 

  • Standard monitor (DVI), VGA via ext. adapter, as for PCU 50.3

 

  • SIMATIC OPs

 

Control unit management

 

 

 

  • One operator panel per CNC

 

✓ 

✓ 

  • Combination of multiple operator panels and CNCs

 

Handheld units

 

 

 

  • SINUMERIK HT 8 handheld terminal

 

  • SINUMERIK HT 2 handheld terminal

 

  • Mini handheld unit with coiled connecting cable, 3.5 m

6FX2007-1AD03

O

O

  • Mini handheld unit with straight connecting cable, 5 m

6FX2007-1AD13

O

O

  • Connection kit for mini handheld unit, without Industrial Ethernet

6FX2006-1BG03

O

O

  • Connection kit for mini handheld unit, with Industrial Ethernet

6FX2006-1BG11

O

O

  • Holder for mini handheld unit

6FX2006-1BG70

O

O

  • Handwheel connection module PROFIBUS/PROFINET

 

Machine control panels

 

 

 

  • SINUMERIK MCP 802D sl machine control panel

 

  • SINUMERIK machine control panel MCPA module

 

  • SINUMERIK MCP 310C PN machine control panel

6FC5303-0AF23-0AA1

O

O

  • SINUMERIK MCP 483C PN machine control panel

6FC5303-0AF22-0AA1

O

O

  • SINUMERIK MPP Machine Push Button Panel

 

Electronic handwheels

 

 

 

  • With 120 mm × 120 mm front panel, 5 V DC

6FC9320-5DB01

O

O

  • With 76.2 mm × 76.2 mm front panel, 5 V DC

6FC9320-5DC01

O

O

  • With 76.2 mm × 76.2 mm front panel, 24 V DC, HTL

 

  • Without front panel, without setting wheel, 5 V DC

6FC9320-5DF01

O

O

  • Without front panel, with setting wheel, 5 V DC

6FC9320-5DM00

O

O

  • Portable in housing, coiled cable 2.5 m

6FC9320-5DE02

O

O

  • Flange socket for portable handwheel

6FC9341-1AQ

O

O

  • Cable distributor

 

Connection for electronic handwheels

 

2

2

Keyboards

 

 

 

  • Integrated QWERTY keyboard

 

✓ 

✓ 

  • External SINUMERIK keyboards

 

  • KBPC CG US standard PC keyboard

 

Storage devices

 

 

 

  • Disk drive 3.5"/1.44 MB with USB interface

 

✓ 

✓ 

  • Card reader for CF card/SD card storage media with USB interface

 

✓ 

✓ 

Functions

 

 

 

Plain text display of user variables

 

✓ 

✓ 

Multi-channel display

 

2D representation of 3D protection areas/work areas

 

Actual-value system for workpiece

 

✓ 

✓ 

Menu selection via the PLC

 

✓ 

✓ 

CNC program messages

 

✓ 

✓ 

Online help for programming, alarms and machine data, expandable

 

✓ 

✓ 

Screen blanking

 

✓ 

✓ 

Access protection levels

 

8

8

Operating software languages

 

 

 

  • Chinese Simplified, Chinese Traditional, English, French, German, Italian, Korean, Portuguese, Spanish

 

✓ 

✓ 

  • Additional languages, use of language extensions

 

✓ 

✓ 

  • Language extensions for operating software SINUMERIK Operate on DVD-ROM, without license, e.g. Czech, Danish, Dutch, Finnish, Hungarian, Polish, Romanian, Russian, Slovakian, Swedish, Turkish

6FC5860‑0YC20‑1YA8

O

O

Monitoring functions

 

 

 

Working area limitation

 

✓ 

✓ 

Limit switch monitoring
Software and hardware limit switches

 

✓ 

✓ 

Position monitoring

 

✓ 

✓ 

Standstill (zero-speed) monitoring

 

✓ 

✓ 

Clamping monitoring

 

✓ 

✓ 

2D/3D protection zones

 

✓ 

✓ 

Contour monitoring

 

✓ 

✓ 

Contour monitoring with tunnel function

 

Path length evaluation

 

Axis limitation from the PLC

 

✓ 

✓ 

Spindle speed limitation

 

✓ 

✓ 

Collision check

 

Generator operation

 

Extended stop and retract ESR, incl. generator operation

 

Integrated tool monitoring and diagnostics IDM

 

Compensations

 

 

 

Backlash compensation

 

✓ 

✓ 

Leadscrew error compensation

 

✓ 

✓ 

Measuring system error compensation

 

✓ 

✓ 

Sag compensation, multi-dimensional (bidirectional error compensation)

6FC5800-0AM55-0YB0

O

O

Quadrant error compensation per operator input

 

Graphical monitoring of quadrant error compensation using circularity test

 

Temperature compensation

 

✓ 

✓ 

Feedforward control

 

 

 

  • Velocity-dependent

 

✓ 

✓ 

  • Acceleration-dependent

 

PLC

 

 

 

SIMATIC S7-300

 

SIMATIC S7-200 integrated

 

✓ 

✓ 

Fixed cycle time for PLC

 

9 ms

9 ms

Reaction time to process events (terminal to terminal)

 

7.5 ms

7.5 ms

Ladder Steps memory configuration

 

24000

24000

PLC programming language

 

 

 

  • LAD ladder diagram

 

✓ 

✓ 

  • FBD function block diagram

 

  • STL statement list

 

PLC programming tool for Integrated PLC

On toolbox DVD-ROM

✓ 

✓ 

PLC Ladder Add-On editor on PPU

 

✓ 

✓ 

I/O modules

 

 

 

  • PP 72/48D PN I/O module (digital),
    max. number

 

O
3

O
3

  • PP 72/48D 2/2A PN I/O module (digital/analog),
    max. number

 

O
3

O
3

  • General I/Os via PROFIBUS/PROFINET

 

  • General SIMATIC PROFINET PLC I/Os

 

  • Analog Drive Interface for 4 axes ADI 4

 

Digital inputs, max. number

 

216

216

Digital outputs, max. number

 

144

144

Analog inputs, max. number

 

6

6

Analog outputs, max. number

 

6

6

PLC alarms/messages, max. number

 

248

248

Bit memories, number

 

512 bytes

512 bytes

Timers, number

 

128

128

Counters, number

 

64

64

Subroutines

 

256

256

FB, FC

 

DB, highest number, max. number

 

64

64

Cyclic function block

 

✓ 

✓ 

Cyclic function block servo-synchronous

 

✓ 

✓ 

User machine data for configuring the PLC user program

 

✓ 

✓ 

Safety functions

 

 

 

SINUMERIK Safety Integrated
Safety functions for personnel and machine protection

 

 

 

  • Safe Torque Off (STO)

 

✓ 

✓ 

  • Safe Brake Control (SBC)

 

✓ 

✓ 

  • Safe Stop 1 (SS1)

 

✓ 

✓ 

  • Safety Integrated Extended Functions for one CNC axis
    • Safe Operating Stop (SOS)
    • Safe Stop 2 (SS2)
    • Safely Limited Speed (SLS)
    • Safe Speed Monitor (SSM)
    • Safe Acceleration Monitor (SAM)

6FC5800-0AC50-0YB0

  • SINAMICS S120 Terminal Module Cabinet TM54F for the control of SOS, SS2, SLS, SSM and SAM

6SL3055-0AA00-3BA0

Commissioning

 

 

 

Commissioning software for drive system SINAMICS S120 is integrated

 

✓ 

✓ 

Auto Servo Tuning AST, fully automatic speed and position controller optimization

 

✓ 

✓ 

Commissioning trace (drive optimization without an additional oscilloscope)

 

 

 

  • Integrated

 

✓ 

✓ 

  • Commissioning software for SINAMICS S120

On toolbox DVD-ROM

✓ 

✓ 

Standard commissioning via serial interface

 

Standard commissioning via USB interface with storage medium, e.g. memory stick

 Read in/out INI file

✓ 

✓ 

Standard commissioning via network drive

 

✓ 

✓ 

Standard commissioning via user CF card

 

✓ 

✓ 

Standard commissioning via RCS Commander

 

✓ 

✓ 

STARTER commissioning tool on PC/PG for SINAMICS S120

On STARTER DVD-ROM

✓ 

✓ 

SinuCom commissioning/service tools for SINUMERIK 840D sl

 

Diagnostic functions

 

 

 

Alarms and messages

 

✓ 

✓ 

Action log can be activated for diagnostic purposes

 

✓ 

✓ 

PLC status

 

✓ 

✓ 

LAD display

 

✓ 

✓ 

PLC remote diagnostics via modem

 

✓ 

✓ 

PLC remote diagnostics via Ethernet

 

✓ 

✓ 

Easy Message
machine status transmission via text messages SMS requires optional SINAUT Modem (with antenna and cable)

6NH9720-3AA00
6NH9860-1AA00
6NH7701-5AN

O

O

Remote Control System RCS remote diagnostics

 

 

 

  • RCS Host remote diagnostics function

6FC5800-0AP30-0YB0

O

O

  • RCS Commander (viewer function)

RCS Commander for PC/PG on CD-ROM

✓ 

✓ 

Service and maintenance

 

 

 

ePS Network Services

 

Total Productive Maintenance TPM
Servicing and maintenance support

 

Integrated service planner for monitoring of service intervals

 

✓ 

✓ 

Easy Extend
Easy extension of optional machine components

 

✓ 

✓ 


SINUMERIK 828D BASIC PPU 240.2/PPU 241.2

Functionality

BASIC T

BASIC M

DRIVE-CLiQ interfaces

3

3

Number of axes/spindles

3

4

Number of axes/spindles, max.

5

5

Number of axes with Drive Based Safety Integrated, extended functions, max.

5

5

Min. block change time, approx.

9 ms

9 ms

Position control cycle clock

3 ms

3 ms

Speed/current regulation cycle

125 μs

125 μs

Non-Volatile Random-Access Memory NVRAM

 

 

  • For OEM cycles

512 kB

512 kB

  • For user data

1 MB

1 MB


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