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Overview of functions SINUMERIK 828D BASIC with SINAMICS S120 Combi производства Siemens

Overview of functions SINUMERIK 828D BASIC with SINAMICS S120 Combi

The functionality of the SINUMERIK 828D BASIC T and BASIC M complies with the export list restrictions. Accordingly, these CNC controls do not require official approval as a result of their type in accordance with EU or German law.

The following overview lists all the functions which are available with the SINUMERIK 828D BASIC T und SINUMERIK 828D BASIC M.

The information in the overview of functions of SINUMERIK 828D BASIC T/BASIC M controls is based on the following software version:

  • PPU 240.2 Software version 4.3
  • PPU 241.2 Software version 4.3

✓  Basic version
O   Option
‑   Not available

 

SINUMERIK 828D BASIC PPU 240.2/PPU 241.2

Function

Order No.

BASIC T

BASIC M

Control structure and configuration

 

 

 

Structure

 

 

 

  • Panel-based
 

 

 

  • Compact operator panel

 

✓ 

✓ 

  • CNC, PLC

 

✓ 

✓ 

  • Closed-loop control unit for drives, up to

 

5

5

  • Drive-based

 

–

–

  • PC-based
 

–

–

SINUMERIK operator panel CNC

 

 

 

  • Horizontal

 

✓ 

✓ 

  • Vertical

 

✓ 

✓ 

  • Color display
 

8.4"

8.4"

  • Integrated QWERTY full CNC keyboard with short-stroke keys

 

✓ 

✓ 

SINUMERIK operator panel CNC with

 

 

 

  • TCU

 

–

–

  • PCU

 

–

–

System software on CF card for
SINUMERIK 828D PPU 240.2/PPU 241.2

 

 

 

  • System software Turning
    Export version with license

6FC5835‑1GY40‑.YA0

O

–

  • System software Milling
    Export version with license

6FC5835‑2GY40‑.YA0

–

O

Embedded HMI SINUMERIK Operate

 

✓ 

✓ 

Windows-based HMI

 

–

–

DRIVE-CLiQ interfaces

 

3

3

Numeric Control Extension NX10.3
For applications with up to 8 axes (turning only)

6SL3040‑1NC00‑0AA0

–

–

Channels/mode groups MG

 

 

 

  • Maximum configuration

 

1

1

  • Mode group MG, each additional

 

–

–

  • Machining channel, each additional

 

–

–

CNC user memory (buffered) for CNC part programs

 

1 MB

1 MB

CNC user memory, maximum configuration

 

1 MB

1 MB

Additional CNC user memory on user CF card (CF card not supplied as standard)

 

✓ 

✓ 

HMI user memory, additional 256 MB on CF card of PPU

 

–

–

Axes/spindles or positioning axes/auxiliary spindle

 

 

 

  • Basic quantity of axes/spindles

 

3

4

  • Maximum configuration axes/spindles

 

5

5

Axis/spindle, each additional

6FC5800‑0AC20‑0YB0

O

O

Positioning axis/auxiliary spindle, each additional

6FC5800‑0AC30‑0YB0

O

O

PLC-controlled axis

 

✓ 

✓ 

PLC positioning axis via

 

 

 

  • PROFIBUS

 

–

–

  • PROFINET DP

 

–

–

Drives

 

 

 

SINAMICS S120 Motor Modules via DRIVE-CLiQ

See NC 61

✓ 

✓ 

SINAMICS S120 DRIVE-CLiQ on motor

 

O

O

SINAMICS S120 Sensor Module Cabinet

See NC 61

O

O

  • SINAMICS S120 SMC20

See NC 61/NC 82

O

O

  • SINAMICS S120 SMC10

See NC 61

O

O

  • SINAMICS S120 SMC30

See NC 61

O

O

SINAMICS S120 SME Sensor Module External

See NC 61

O

O

  • SINAMICS S120 SME20

See NC 61

O

O

  • SINAMICS S120 SME25

See NC 61

O

O

  • SINAMICS S120 SME120

See NC 61

O

O

  • SINAMICS S120 SME125

See NC 61

O

O

SINAMICS S120 expansion modules

See NC 61

O

O

  • SINAMICS S120 DMC20

See NC 61

O

O

SINAMICS S120 Motor Modules in booksize format

See NC 61

O

O

  • Internal air cooling

See NC 61

O

O

  • External air cooling

See NC 61

O

O

  • Cold plate cooling

See NC 61

O

O

SINAMICS S120 Active Line Modules in booksize format

See NC 61

O

O

  • Internal air cooling

See NC 61

O

O

  • External air cooling

See NC 61

O

O

  • Cold plate cooling

See NC 61

O

O

SINAMICS S120 Smart Line Modules in booksize format

See NC 61

O

O

  • Internal air cooling

See NC 61

O

O

  • External air cooling

See NC 61

O

O

  • Cold plate cooling

See NC 61

O

O

SINAMICS S120 Motor Modules in chassis format, internal air cooling (rated pulse frequency 2 kHz)

 

On request

On request

Analog Drive Interface for 4 axes ADI 4

 

–

–

Connectable measuring systems

 

 

 

Number of measuring systems per axis, max.

 

2

2

Incremental encoder installed in 1FT7/1FK7/1PH8 motors

 

✓ 

✓ 

Absolute encoder installed in 1FT7/1FK7/1PH8 motors

 

✓ 

✓ 

Absolute encoder with SSI interface

 

–

–

Rotary measuring systems with

 

 

 

  • RS422 (TTL)

 

✓ 

✓ 

  • sin/cos 1 Vpp

 

✓ 

✓ 

  • Distance-coded reference marks

 

✓ 

✓ 

  • EnDat 2.1

 

✓ 

✓ 

Linear scale LMS with

 

 

 

  • sin/cos 1 Vpp

 

✓ 

✓ 

  • Distance-coded reference marks

 

✓ 

✓ 

  • EnDat 2.1

 

✓ 

✓ 

Axis functions

 

 

 

Feedrate override

 

0 ... 200 %

0 ... 200 %

Feedrate override axis-specific

 

0 ... 200 %

0 ... 200 %

Traversing range decades

 

± 9

± 9

Rotary axis, turning endlessly

 

✓ 

✓ 

Velocity, max.

 

300 m/s

300 m/s

Acceleration with jerk limitation

 

✓ 

✓ 

Programmable acceleration

 

✓ 

✓ 

Follow-up mode

 

✓ 

✓ 

Measuring systems 1 and 2, selectable

 

✓ 

✓ 

Feedrate interpolation

 

✓ 

✓ 

Separate path feed for corners and chamfers

 

✓ 

✓ 

Travel to fixed stop

 

✓ 

✓ 

Travel to fixed stop with Force Control

6FC5800‑0AM01‑0YB0

O

O

Analog axis

 

–

–

Setpoint exchange

 

–

–

Tangential control

 

–

–

Path switch signals/cam controller

 

–

–

Advanced Position Control APC

 

–

–

Spindle functions

 

 

 

Spindle speed, analog

 

–

–

Spindle speed, digital

 

✓ 

✓ 

Spindle speed, max. programmable value range
(display ± 999999999.9999)

 

106 ... 0.0001

106 ... 0.0001

Spindle override

 

0 ... 200 %

0 ... 200 %

Gear stages

 

5

5

Intermediate gear

 

✓ 

✓ 

Automatic gear stage selection

 

✓ 

✓ 

Oriented spindle stop

 

✓ 

✓ 

Spindle speed limitation min./max.

 

✓ 

✓ 

Constant cutting rate

 

✓ 

✓ 

Spindle control via PLC (positioning, oscillation)

 

✓ 

✓ 

Changeover to axis mode

 

✓ 

✓ 

Axis synchronization on-the-fly

 

✓ 

✓ 

Thread run-in and run-out programmable

 

✓ 

✓ 

Thread cutting with constant or variable pitch

 

✓ 

✓ 

Tapping with compensating chuck/rigid tapping

 

✓ 

✓ 

Interpolations

 

 

 

Linear interpolation axes, max.

 

4

4

Circle via center point and end point

 

✓ 

✓ 

Circle via interpolation point

 

✓ 

✓ 

Helical interpolation

 

✓ 

✓ 

Universal interpolator NURBS (non-uniform rational B splines)

 

✓ 

✓ 

Continuous-path mode with programmable rounding clearance

 

✓ 

✓ 

Multi-axis interpolation (> 4 interpolating axes)

 

–

–

Advanced Surface

 

–

✓ 

Spline interpolation (A, B and C splines)

6FC5800‑0AS16‑0YB0

O

O

Compressor for 3-axis machining

 

–

✓ 

Polynomial interpolation

 

–

–

Involute interpolation

 

–

–

Crank interpolation CRIP

 

–

–

Couplings

 

 

 

Pair of synchronized axes (gantry axes), basic

6FC5800‑0AS51‑0YB0

O

O

Master/slave for drives, basic

6FC5800‑0AS52‑0YB0

O

–

Generic coupling static, CP Static, e.g. counter-spindle

6FC5800‑0AM75‑0YB0

–

–

Generic coupling basic, CP Basic, e.g. multi-edge turning

6FC5800‑0AM72‑0YB0

 

 

  • Axis pairs in simultaneous coupled motion

 

O
4

–

  • Synchronous spindle/multi-edge turning

 

O
1

–

  • Master-value coupling/curve table interpolation

 

–

–

Transformations

 

 

 

Cartesian point-to-point travel PTP

 

✓ 

✓ 

TRANSMIT/Peripheral surface transformation

6FC5800‑0AM27‑0YB0

O

O

Inclined axis

6FC5800‑0AM28‑0YB0

–

–

Concatenated transformations
(inclined axis TRAANG following TRAORI/cardan millhead/TRANSMIT/TRACYL)

 

–

–

Measuring functions/measuring cycles

 

 

 

Measuring stage 1
Number of probes (switching) with/without deletion of distance-to-go

 

 
2

 
2

Measuring cycles for drilling/milling and turning (calibrate workpiece probe, workpiece measurement, tool measurement)

6FC5800‑0AP28‑0YB0

O

O

Measure kinematics (determine transformation data of rotary axes)

 

–

–

Technologies

 

 

 

Handwheel override

 

✓ 

✓ 

Contour handwheel

6FC5800‑0AM08‑0YB0

O

O

SINUMERIK MDynamics

 

–

✓ 

  • Advanced Surface

 

–

✓ 

  • High Speed Settings

 

–

✓ 

  • Extension of user memory via optional user CF card

 

–

✓ 

Motion-synchronous actions

 

 

 

CNC inputs/outputs, high-speed

 

 

 

  • Digital inputs drive onboard

 

12

12

  • Digital inputs/outputs drive onboard

 

8

8

  • Digital inputs CNC onboard

 

8

8

  • Digital outputs CNC onboard

 

8

8

Synchronized actions and high-speed auxiliary function output incl. 3 synchronous functions

 

✓ 

✓ 

Positioning axes and spindles via synchronized actions (command axes)

 

✓ 

✓ 

Analog value control in interpolation cycle

 

–

–

Evaluation of internal drive variables

6FC5800‑0AS53‑0YB0

O

O

Asynchronous subroutines ASUB

 

✓ 

✓ 

Interrupt routines with fast retraction from the contour

 

✓ 

✓ 

Cross-mode actions (ASUBs and synchronized actions in all operating modes)

 

✓ 

✓ 

Display of active synchronous actions in HMI (CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

Open Architecture

 

 

 

OA Easy Screen

 

 

 

  • Free screen forms

 

5

5

SINUMERIK Operate runtime license OA Easy Screen

 

 

 

  • > 5 screen forms, extended functions

6FC5800‑0AP64‑0YB0

O

O

CNC programming language

 

 

 

Programming language (DIN 66025 and high-level language expansion)

 

✓ 

✓ 

Main program call from main program and subroutine

 

✓ 

✓ 

Subroutine levels, max.

 

11

11

Interrupt routines, max.

 

4

4

Number of subroutine passes

 

≤ 9999

≤ 9999

Number of levels for skip blocks

 

2

2

Number of levels for skip blocks
(CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O
10

O
10

Polar coordinates

 

✓ 

✓ 

1/2/3-point contours

 

✓ 

✓ 

Dimensions metric/inch, changeover manually or via program

 

✓ 

✓ 

Inverse-time feedrate

 

✓ 

✓ 

Auxiliary function output

 

 

 

  • Via M word, max. programmable value range:

 

INT 231-1

INT 231-1

  • Via H word, max. programmable value range
    REAL ± 3.4028 ex 38
    (display ± 999999999.9999)

 

INT -231 to
231-1

INT -231 to
231-1

Program functions

 

 

 

  • Dynamic preprocessing memory FIFO

 

✓ 

✓ 

  • Look ahead (number of sets)

 

1

50

  • Frame concept

 

✓ 

✓ 

  • Inclined-surface machining with swivel cycle

 

–

✓ 

  • Axis/spindle replacement

 

✓ 

✓ 

  • Geometry axes, switchable online in the CNC program

 

✓ 

✓ 

  • Program preprocessing

 

✓ 

✓ 

High-level CNC language with

 

 

 

  • User variables, configurable

 

✓ 

✓ 

  • Predefined user variables (arithmetic parameters)

 

✓ 

✓ 

  • Predefined user variables (arithmetic parameters), configurable

 

✓ 

✓ 

  • Read/write system variables

 

✓ 

✓ 

  • Indirect programming

 

✓ 

✓ 

  • Program jumps and branches

 

✓ 

✓ 

  • Program coordination with WAIT, START, INIT

 

–

–

  • Arithmetic and trigonometric functions

 

✓ 

✓ 

  • Compare operations and logic combinations

 

✓ 

✓ 

  • Macro techniques

 

✓ 

✓ 

  • Control structures IF-ELSE-ENDIF

 

✓ 

✓ 

  • Control structures WHILE, FOR, REPEAT, LOOP

 

✓ 

✓ 

  • Commands to HMI

 

✓ 

✓ 

  • STRING functions

 

✓ 

✓ 

Online ISO dialect interpreter

 

✓ 

✓ 

Program/workpiece management

 

 

 

  • Part programs on PPU, max. number

 

300

300

  • Workpieces on PPU, max. number

 

100

100

  • On additional plug-in CF card

 

✓ 

✓ 

  • On USB storage medium, e.g. disk drive, USB stick

 

✓ 

✓ 

  • On network drive (CNC option: Network drive management)

6FC5800‑0AP01‑0YB0

O

O

  • Templates for workpieces, programs and INI files

 

✓ 

✓ 

  • Job lists

 

✓ 

✓ 

Basic frames, max. number

 

1

1

Settable offsets, max. number

 

50

50

Zero/work offsets, programmable (frames)

 

✓ 

✓ 

Scratching, determining zero/work offset

 

✓ 

✓ 

Zero/work offsets, external (PLC)

 

✓ 

✓ 

Global and local user data

 

✓ 

✓ 

Global program user data

 

✓ 

✓ 

Display system variables (also via online configurable display) and log them

 

–

–

Programming support

 

 

 

Program editor

 

 

 

  • Programming support programGUIDE for cycles

 

✓ 

✓ 

  • CNC editor with editing functions: Marking, copying, deleting

 

✓ 

✓ 

  • Geometry processor with programming graphics/free contour input
    (contour calculator)

 

✓ 

✓ 

  • Screens for 1/2/3-point contours
    (contour definition programming)

 

–

–

  • Machining step programming ShopTurn/ShopMill

6FC5800‑0AP17‑0YB0

O

O

  • Save workpiece setup data
    (CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

Technology cycles for drilling/milling (basic scope)

 

✓ 

✓ 

Technology cycles for turning (basic scope)

 

✓ 

–

Advanded Technology
(expansion of technology cycles for turning and milling)

6FC5800‑0AP58‑0YB0

O

O

Pocket milling with free contour definition and islands

 

O

O

Stock removal cycles with free contour definition

 

O

–

Residual material detection and machining for contour pockets and cutting

6FC5800‑0AP13‑0YB0

O

O

Access protection for cycles

6FC5800‑0AP54‑0YB0

–

–

Programming support can be extended, e.g. customer cycles

 

✓ 

✓ 

CAD Reader for PC

See NC 61

O

O

Simulation

 

 

 

Simulation of program X, while program Y is being executed

 

–

–

2D simulation

 

✓ 

✓ 

3D simulation, finished part

6FC5800‑0AP25‑0YB0

O

O

3D simulation, finished part and working area

 

–

–

3D simulation, finished part with collision check

 

–

–

Simultaneous recording (real-time simulation of current machining operation)

6FC5800‑0AP22‑0YB0

O

O

Operating modes

 

 

 

JOG

 

 

 

  • Handwheel selection

 

✓ 

✓ 

  • Switchover: inch/metric

 

✓ 

✓ 

  • Manual measurement of zero/work offset

 

✓ 

✓ 

  • Additional measuring versions beyond standard scope

6FC5800‑0AP16‑0YB0

–

O

  • Setting the workpiece zero in standard scope: set edge, align edge, right-angled corner, 1 hole and 1 circular spigot
 

–

O

  • Expansion of measurement windows via combination field
    (CNC option: Extended operator functions)
 

–

O

  • Manual measurement of tool offset

 

✓ 

✓ 

  • Automatic tool/workpiece measurement

 

✓ 

✓ 

  • Reference point approach, automatic/via CNC program

 

✓ 

✓ 

MDA

 

 

 

  • Input in text editor

 

✓ 

✓ 

  • Load/save MDA program
    (CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

  • Input screen forms for technology and positioning, cycle support
 

✓ 

✓ 

Teach-in
(CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

Automatic

 

 

 

  • Execution from storage medium connected to CF card interface on operator panel front

 

✓ 

✓ 

  • Execution from storage medium connected to USB interface on operator panel front, e.g. card reader, memory stick
 

✓ 

✓ 

  • Execution from network drive
    (CNC option: Network drive management)

6FC5800‑0AP01‑0YB0

O

O

  • Program control

 

✓ 

✓ 

  • Program editing

 

✓ 

✓ 

  • Overstoring
    (CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

  • DRF offset
    (CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

  • Block search with/without calculation

 

✓ 

✓ 

  • Extended block search (program, search pointer, level up or down, interrupt position)
    (CNC option: Extended operator functions)

6FC5800‑0AP16‑0YB0

O

O

Repos (repositioning on the contour)

 

 

 

  • With operator command/semi-automatically

 

✓ 

✓ 

  • Program-controlled

 

✓ 

✓ 

Preset

 

 

 

  • Set actual value

 

✓ 

✓ 

Tools

 

 

 

Tool types

 

 

 

  • Turning

 

✓ 

–

  • Drilling/milling

 

✓ 

✓ 

  • Groove sawing

 

✓ 

✓ 

Tool radius compensations in plane

 

 

 

  • With approach and retract strategies

 

✓ 

✓ 

  • With transition circle/ellipse on outer edges

 

✓ 

✓ 

Configurable intermediate blocks with tool radius compensation active

 

✓ 

✓ 

3D tool radius compensation

 

–

–

Tool carrier with orientation capability

 

–

✓ 

Look-ahead detection of contour violations

 

✓ 

✓ 

Tool management

 

 

 

  • Operation with tool management

 

✓ 

✓ 

  • Real magazines, maximum number

 

1

1

  • Tool list

 

✓ 

✓ 

  • Extendable tool list

 

–

–

  • Tools/cutting edges in tool list

 

80/160

80/160

  • Tool offset selection via T and D numbers

 

✓ 

✓ 

  • Magazine list

 

✓ 

✓ 

  • Configurable magazine list

 

✓ 

✓ 

  • Magazine data

 

✓ 

✓ 

  • Vacant position search and positioning

 

✓ 

✓ 

  • Easy vacant position search using softkeys

 

✓ 

✓ 

  • Loading and unloading of tools

 

✓ 

✓ 

  • Tool cabinet and tool catalog

 

–

–

  • Loading and unloading via code carrier system

 

–

–

  • Adapter data

 

✓ 

–

  • Local compensations

 

–

–

  • Monitoring of tool life and workpiece count

 

✓ 

✓ 

  • Replacement tools for tool management

6FC5800‑0AM78‑0YB0

O

O

Tool management functions TDI for individual machines and networked machines

 

–

–

Communication/data management

 

 

 

Data on storage medium on rear USB interface of TCU/PCU, e.g. card reader, memory stick

 

✓ 

✓ 

Data on storage medium on front USB interface of operator panel, e.g. memory stick

 

✓ 

✓ 

Data on front CF card interface of operator panel

 

✓ 

✓ 

Manage additional drives

 

 

 

  • Via Ethernet, max.
    (CNC option: Network drive management)

6FC5800‑0AP01‑0YB0

O
4

O
4

  • Via USB

 

✓ 

✓ 

  • CF card of the operator panel

 

✓ 

✓ 

Serial interface RS232C

 

✓ 

✓ 

Data backup for system software and user data (backup/restore) on user CF card

 

✓ 

✓ 

I/O interface via PROFINET (via I/O modules PP 72/48D PN and PP 72/48D 2/2A PN only)

 

✓ 

✓ 

Connection to external PROFINET network with SIMATIC DP PN/PN coupler

6ES7158‑3AD00‑0XA0

O

O

RPC SINUMERIK

 

–

–

Automation Data Management ADDM

 

–

–

Production data evaluation

 

 

 

Machine Data Acquisition MDA
Machine and operating data acquisition

 

–

–

Operation

 

 

 

SINUMERIK operator panel CNC

 

 

 

  • Horizontal

 

✓ 

✓ 

  • Vertical

 

✓ 

✓ 

  • Color display

 

8.4"

8.4"

  • Integrated QWERTY full CNC keyboard with short-stroke keys

 

✓ 

✓ 

SINUMERIK operator panel CNC with

 

 

 

  • TCU

 

–

–

  • PCU

 

–

–

SINUMERIK PCU 50.3

 

–

–

Connection for

 

 

 

  • Standard monitor (DVI), VGA via ext. adapter, as for PCU 50.3

 

–

–

  • SIMATIC OPs

 

–

–

Control unit management

 

 

 

  • One operator panel per CNC

 

✓ 

✓ 

  • Combination of multiple operator panels and CNCs

 

–

–

Handheld units

 

 

 

  • SINUMERIK HT 8 handheld terminal

 

–

–

  • SINUMERIK HT 2 handheld terminal

 

–

–

  • Mini handheld unit with coiled connecting cable, 3.5 m

6FX2007-1AD03

O

O

  • Mini handheld unit with straight connecting cable, 5 m

6FX2007-1AD13

O

O

  • Connection kit for mini handheld unit, without Industrial Ethernet

6FX2006-1BG03

O

O

  • Connection kit for mini handheld unit, with Industrial Ethernet

6FX2006-1BG11

O

O

  • Holder for mini handheld unit

6FX2006-1BG70

O

O

  • Handwheel connection module PROFIBUS/PROFINET

 

–

–

Machine control panels

 

 

 

  • SINUMERIK MCP 802D sl machine control panel

 

–

–

  • SINUMERIK machine control panel MCPA module

 

–

–

  • SINUMERIK MCP 310C PN machine control panel

6FC5303-0AF23-0AA1

O

O

  • SINUMERIK MCP 483C PN machine control panel

6FC5303-0AF22-0AA1

O

O

  • SINUMERIK MPP Machine Push Button Panel

 

–

–

Electronic handwheels

 

 

 

  • With 120 mm × 120 mm front panel, 5 V DC

6FC9320-5DB01

O

O

  • With 76.2 mm × 76.2 mm front panel, 5 V DC

6FC9320-5DC01

O

O

  • With 76.2 mm × 76.2 mm front panel, 24 V DC, HTL

 

–

–

  • Without front panel, without setting wheel, 5 V DC

6FC9320-5DF01

O

O

  • Without front panel, with setting wheel, 5 V DC

6FC9320-5DM00

O

O

  • Portable in housing, coiled cable 2.5 m

6FC9320-5DE02

O

O

  • Flange socket for portable handwheel

6FC9341-1AQ

O

O

  • Cable distributor

 

–

–

Connection for electronic handwheels

 

2

2

Keyboards

 

 

 

  • Integrated QWERTY keyboard

 

✓ 

✓ 

  • External SINUMERIK keyboards

 

–

–

  • KBPC CG US standard PC keyboard

 

–

–

Storage devices

 

 

 

  • Disk drive 3.5"/1.44 MB with USB interface

 

✓ 

✓ 

  • Card reader for CF card/SD card storage media with USB interface

 

✓ 

✓ 

Functions

 

 

 

Plain text display of user variables

 

✓ 

✓ 

Multi-channel display

 

–

–

2D representation of 3D protection areas/work areas

 

–

–

Actual-value system for workpiece

 

✓ 

✓ 

Menu selection via the PLC

 

✓ 

✓ 

CNC program messages

 

✓ 

✓ 

Online help for programming, alarms and machine data, expandable

 

✓ 

✓ 

Screen blanking

 

✓ 

✓ 

Access protection levels

 

8

8

Operating software languages

 

 

 

  • Chinese Simplified, Chinese Traditional, English, French, German, Italian, Korean, Portuguese, Spanish

 

✓ 

✓ 

  • Additional languages, use of language extensions

 

✓ 

✓ 

  • Language extensions for operating software SINUMERIK Operate on DVD-ROM, without license, e.g. Czech, Danish, Dutch, Finnish, Hungarian, Polish, Romanian, Russian, Slovakian, Swedish, Turkish

6FC5860‑0YC20‑1YA8

O

O

Monitoring functions

 

 

 

Working area limitation

 

✓ 

✓ 

Limit switch monitoring
Software and hardware limit switches

 

✓ 

✓ 

Position monitoring

 

✓ 

✓ 

Standstill (zero-speed) monitoring

 

✓ 

✓ 

Clamping monitoring

 

✓ 

✓ 

2D/3D protection zones

 

✓ 

✓ 

Contour monitoring

 

✓ 

✓ 

Contour monitoring with tunnel function

 

–

–

Path length evaluation

 

–

–

Axis limitation from the PLC

 

✓ 

✓ 

Spindle speed limitation

 

✓ 

✓ 

Collision check

 

–

–

Generator operation

 

–

–

Extended stop and retract ESR, incl. generator operation

 

–

–

Integrated tool monitoring and diagnostics IDM

 

–

–

Compensations

 

 

 

Backlash compensation

 

✓ 

✓ 

Leadscrew error compensation

 

✓ 

✓ 

Measuring system error compensation

 

✓ 

✓ 

Sag compensation, multi-dimensional (bidirectional error compensation)

6FC5800-0AM55-0YB0

O

O

Quadrant error compensation per operator input

 

–

–

Graphical monitoring of quadrant error compensation using circularity test

 

–

–

Temperature compensation

 

✓ 

✓ 

Feedforward control

 

 

 

  • Velocity-dependent

 

✓ 

✓ 

  • Acceleration-dependent

 

–

–

PLC

 

 

 

SIMATIC S7-300

 

–

–

SIMATIC S7-200 integrated

 

✓ 

✓ 

Fixed cycle time for PLC

 

9 ms

9 ms

Reaction time to process events (terminal to terminal)

 

7.5 ms

7.5 ms

Ladder Steps memory configuration

 

24000

24000

PLC programming language

 

 

 

  • LAD ladder diagram

 

✓ 

✓ 

  • FBD function block diagram

 

–

–

  • STL statement list

 

–

–

PLC programming tool for Integrated PLC

On toolbox DVD-ROM

✓ 

✓ 

PLC Ladder Add-On editor on PPU

 

✓ 

✓ 

I/O modules

 

 

 

  • PP 72/48D PN I/O module (digital),
    max. number

 

O
3

O
3

  • PP 72/48D 2/2A PN I/O module (digital/analog),
    max. number

 

O
3

O
3

  • General I/Os via PROFIBUS/PROFINET

 

–

–

  • General SIMATIC PROFINET PLC I/Os

 

–

–

  • Analog Drive Interface for 4 axes ADI 4

 

–

–

Digital inputs, max. number

 

216

216

Digital outputs, max. number

 

144

144

Analog inputs, max. number

 

6

6

Analog outputs, max. number

 

6

6

PLC alarms/messages, max. number

 

248

248

Bit memories, number

 

512 bytes

512 bytes

Timers, number

 

128

128

Counters, number

 

64

64

Subroutines

 

256

256

FB, FC

 

–

–

DB, highest number, max. number

 

64

64

Cyclic function block

 

✓ 

✓ 

Cyclic function block servo-synchronous

 

✓ 

✓ 

User machine data for configuring the PLC user program

 

✓ 

✓ 

Safety functions

 

 

 

SINUMERIK Safety Integrated
Safety functions for personnel and machine protection

 

 

 

  • Safe Torque Off (STO)

 

✓ 

✓ 

  • Safe Brake Control (SBC)

 

✓ 

✓ 

  • Safe Stop 1 (SS1)

 

✓ 

✓ 

  • Safety Integrated Extended Functions for one CNC axis
    • Safe Operating Stop (SOS)
    • Safe Stop 2 (SS2)
    • Safely Limited Speed (SLS)
    • Safe Speed Monitor (SSM)
    • Safe Acceleration Monitor (SAM)

6FC5800-0AC50-0YB0

O 

O 

  • SINAMICS S120 Terminal Module Cabinet TM54F for the control of SOS, SS2, SLS, SSM and SAM

6SL3055-0AA00-3BA0

O 

O 

Commissioning

 

 

 

Commissioning software for drive system SINAMICS S120 is integrated

 

✓ 

✓ 

Auto Servo Tuning AST, fully automatic speed and position controller optimization

 

✓ 

✓ 

Commissioning trace (drive optimization without an additional oscilloscope)

 

 

 

  • Integrated

 

✓ 

✓ 

  • Commissioning software for SINAMICS S120

On toolbox DVD-ROM

✓ 

✓ 

Standard commissioning via serial interface

 

–

–

Standard commissioning via USB interface with storage medium, e.g. memory stick

 Read in/out INI file

✓ 

✓ 

Standard commissioning via network drive

 

✓ 

✓ 

Standard commissioning via user CF card

 

✓ 

✓ 

Standard commissioning via RCS Commander

 

✓ 

✓ 

STARTER commissioning tool on PC/PG for SINAMICS S120

On STARTER DVD-ROM

✓ 

✓ 

SinuCom commissioning/service tools for SINUMERIK 840D sl

 

–

–

Diagnostic functions

 

 

 

Alarms and messages

 

✓ 

✓ 

Action log can be activated for diagnostic purposes

 

✓ 

✓ 

PLC status

 

✓ 

✓ 

LAD display

 

✓ 

✓ 

PLC remote diagnostics via modem

 

✓ 

✓ 

PLC remote diagnostics via Ethernet

 

✓ 

✓ 

Easy Message
machine status transmission via text messages SMS requires optional SINAUT Modem (with antenna and cable)

6NH9720-3AA00
6NH9860-1AA00
6NH7701-5AN

O

O

Remote Control System RCS remote diagnostics

 

 

 

  • RCS Host remote diagnostics function

6FC5800-0AP30-0YB0

O

O

  • RCS Commander (viewer function)

RCS Commander for PC/PG on CD-ROM

✓ 

✓ 

Service and maintenance

 

 

 

ePS Network Services

 

–

–

Total Productive Maintenance TPM
Servicing and maintenance support

 

–

–

Integrated service planner for monitoring of service intervals

 

✓ 

✓ 

Easy Extend
Easy extension of optional machine components

 

✓ 

✓ 


SINUMERIK 828D BASIC PPU 240.2/PPU 241.2

Functionality

BASIC T

BASIC M

DRIVE-CLiQ interfaces

3

3

Number of axes/spindles

3

4

Number of axes/spindles, max.

5

5

Number of axes with Drive Based Safety Integrated, extended functions, max.

5

5

Min. block change time, approx.

9 ms

9 ms

Position control cycle clock

3 ms

3 ms

Speed/current regulation cycle

125 μs

125 μs

Non-Volatile Random-Access Memory NVRAM

 

 

  • For OEM cycles

512 kB

512 kB

  • For user data

1 MB

1 MB


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